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Stabilization of unprecedented crystal phases of metal nanomaterials

Matsumoto, Kenshi Sato, Ryota Teranishi, Toshiharu 京都大学 DOI:10.1016/j.trechm.2022.12.011

2023.03

概要

Metal nanomaterials (NMs) have attracted much attention from both scientific and practical perspectives. Because the crystal structure of metal NMs is a crucial factor in determining corresponding physicochemical properties, investigations of unprecedented crystal structures facilitate development of new functions and enhancement of well-known properties. Although an infinite number of crystal structures are geometrically possible, formation of experimentally known crystal structures depends on thermodynamics. Here, we introduce synthetic strategies for new frameworks of mono-metal and alloy NMs as well as unprecedented ordered structures of alloy NMs, reveal the contribution to enhanced catalysis of the hydrogen evolution and oxygen reduction reactions, and provide perspectives on catalytic properties that depend on unique crystal structures.

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参考文献

2H-Au

[27]

Dealloying of A3-Au–Ga

[42]

Ag, Rh, Os, Ru,

Cu,

Pt−Cu,

Pt−Co, Ag−Pd,

Pt−Ag,

and

Pt−Pd−Ag

Epitaxial growth of metals

on 4H-Au nanoribbons

[18, 32, 43,

44]

14H

Co

Epitaxial growth of metals

on 4H-Au nanoribbons

[28]

hcp-type phase

with short-range

ordered

point

defects

Rh

Atomic diffusion rate

suppressed by unique

morphology

[29]

Z3-type phase

Fe(Pd,Ind)3 and

Fe(Pd,Pbd)3

Additional third element

based on inter-element

miscibility

[34]

20

(A)

2H (hcp)

3C (fcc)

4H

(B)

6H

(D)

100 nm

2 nm

Growth

(E)

(C)

2 nm

100 nm

(G)

(F)

2 nm

Intensity (a.u.)

(H)

0 0.5 1.0 1.5 2.0 2.5

Lattice Spacing (nm)

Figure 1. Mono-metal nanomaterials with ordered stacking faults. (A) Variation of

ordered stacking faults; where C is cubic, H is hexagonal, and the numerical characters

are repeating numbers of a close-packed plane. (B–E) Transmission electron microscopy

(TEM) and high resolution TEM (HRTEM) images of Au nanowires (B and D) and

nanoribbons (C and E). (F–H) HRTEM images of 4H-type Au and 14H-type Co phases

(F and G) as well as the integrated pixel intensities in G (H). Reproduced from (B–E) ref.

21

27 and with permission from (F–H) ref. 28. Copyright 2021, John Wiley and Sons.

22

(A)

(B)

(G)

[010]h/[110]h

(H)

(C)

(E)

A side view

C1

(I)

[001]h

C2

[210]h

/[110]h

[010]h/[110]h

(F)

A tilted side view

(J)

(D)

C4

(K)

1h

C3

3h

6h

14 h

(L)

Rh atoms

Slow diffusion

Quick

diffusion

Figure 2. Formation of hcp-type Rh with short-range ordered point defects. (A) Model of

the unit cells for two-type vacated Barlow packing (VBP-1 and VBP-2) of hcp-type Rh;

where Barlow packing is a general term for e.g. 2H, 3C, 4H, and 6H. (B) Model of hcp-

Rh structure without ordered point defects from [010]h or [110]h and its fast Fourier-

transform (FFT) image. (C–F) High-angle annular dark-field scanning transmission

electron microscopy (HAADF–STEM) images (C and D) observed from two angles (E

and F, respectively). (G–J) FFT images (left images) obtained from C1–C4 in the

HAADF–STEM images (C and D), respectively, and the VBP (middle) and FFT (right)

10

images corresponding to the experimental FFT images (left images). (K) Transmission

11

electron microscopy images of Rh NMs synthesized by time-dependent experiments.

12

(Scale bar: 50 nm) (L) Schematic of atomic diffusion rate limited by atomic-level

23

intercalated Rh nanosheets. Reproduced from (A–K) ref. 29.

24

Unexplored binary alloys

(A)

(n:m) = (1:1)

A1B1

(2:1)

A2B1

(3:3)

A3B3

(3:1)

A3B1

(4:1)

A4B1

[001]

[111]

L10-type

[001]

[111]

[110]

[110] L11-type

B2-type

β2-type

(B)

Pd

In

Fe

In/Fe

Fe/Pd

Fe/Pd/In

: Pd

: Fe

: In

1 nm

Pd/In

Figure 3. First synthesis of pseudo-Z3 structure in uninvestigated binary alloys. (A)

Various ordered binary alloys based on the fcc framework. (B) High-angle annular dark-

field scanning transmission electron microscopy and atomic-resolution energy-dispersive

X-ray spectroscopy images, and the model of the unit cell in Z3-type Fe(Pd,Ind)3, where

the superscript refers to the Wyckoff letter. Reproduced from ref. 34.

25

(B)

Eform (eV atom–1)

EL12−EZ3 < 0

EL12−EZ3 (eV atom–1)

(A)

L12

Z3

EL12−EZ3 (eV atom–1)

(C)

EL12−EZ3 > 0

(D)

A1-PdInx@FeOy

Hg

In

Zn

Ga

Ge

Z3-type Fe(Pd,Ind)3

Pd

Tl

Cd

Sn

Fe

miscible immiscible

Pb

Pd

Fe

miscible miscible

In powder

(mp: 156 ºC)

Pd@FeOx

Reductive

50 nm annealing

Reductive

annealing

50 nm

Figure 4. Key factors for forming the Z3-type Fe(Pd,Ind)3 structure. (A) Formation

energies (Eform) of Z3-type and L12-type FeaPdbInc [(a, b, c) = (2, 6, 0), (1, 6, 1), and (2,

5, 1)] obtained from first-principles calculations, corresponding to E[L12- or Z3-type

FeaPdbInc] – (aE[Fe] + bE[Pd] + cE[In]), where E[X] is equivalent to the total energies of

X at the ground states. (B) Change of EL12 and EZ3 dependent on the quantity of In, where

EL12 and EZ3 are equal to x×E[L12-(Fe1, In1)Pd6] + (1–x) ×E[L12-Fe2Pd6] + x×E[Fe] and

x×E[Z3-Fe2(Pd5, In1d)] + (1–x) ×E[Z3-Fe2Pd6] + x×E[Pd] (0 ≤ x ≤ 1), respectively. (C)

Difference of EL12 and EZ3 (x = 1) in the case of substituting M instead of In (M = Zn, Ga,

10

Ge, Cd, Sn, Hg, Tl, and Pb). (D) Schematic indicating that nanoscale-homogeneous

26

nanoparticulate precursor powder is a key factor for forming Z3-type Fe(Pd,Ind)3.

Reproduced from ref. 34.

27

(A)

Interface of core/shell

(111) in L10type structure Anisotropic lattice mismatch

ei = (δi – dPt)/dPt (i = 1, 2)

Pt(111)

4 layers

[Atomic distances]

δ2 (≠ δ1)

dPt

2.82 Å (Unstrained Pt)

L10-type

structure

-2

-4

-6

|e1| ≤ |e2|

-8

-6

-4 -2

e1 %

-8

0.1

0.1

0.0

0.0

0.0

(D)

G at U = 1.23VRHE (eV)

: Ni

: Cu

: Zn

e2 %

: none

: Mn

: Fe

Increasing activity

(C)

ΔGPt – ΔGStrained Pt

(B)

: none : Ni

: Cu

: Mn

: Fe

: Zn

2H2O + *

*OOH

O2 + *

*O2

*OH

Unstrained Pt

*O

0 0 1 2 3 4

(H+ + e–) transferred

-4

-6

|e1| ≤ |e2|

-8

-6

-4 -2

e1 %

-8

e2 %

-2

0.2

0.1

0.1

0.0

0.0

0.0

G at U = 1.23VRHE (eV)

ΔGPt – ΔGStrained Pt

Increasing activity

(E)

H2O + *

1/2 O2 + *

1/2 *O2

*OH

*O

1 2

(H+ + e–) transferred

Figure 5. Oxygen reduction reaction (ORR) activity of Pt enhanced by anisotropic strain.

(A) Model of L10-alloy@Pt4-layer core@shell structure and anisotropic lattice mismatch

introduced on the {111} planes of the Pt shell (Pt{111}) induced by the {111} planes of

the L10-type structure. (B and D) Strain–ORR activity relationship for associative (B) and

dissociative (D) mechanisms, where GPt – ΔGStrained Pt corresponds to the difference in

these activation barriers at the reactions [*O2 + H+ + e– → *OOH (B) and *OH + H+ + e–

→ H2O + * (C), where * refers to the state of adsorption on the catalysts]. (C and E) Gibbs

28

free energies for the ORR on unstrained and strained Pt via associative (C) and

dissociative (E) mechanisms. Reproduced with permission from (B–E) ref. 85. Copyright

2020, American Chemical Society.

29

Keywords

Nanomaterials, ordered stacking fault, ordered point defect, inter-element miscibility,

ordered alloy

Glossary

Bulk energy: internal energy when the total energy of a substance is divided into internal

and surface energies

Cohesive energy: energy required to separate each atom from a solid

Density of states (DOS): electron energy distribution formed by orbital hybridizations

between all of the atoms in a solid. The shape of the DOS is determined by the symmetry

of the structure, the inter-atom distance, and the species of the constituent elements. In

particular, the DOS for electrons with a maximum energy near the Fermi level is used to

describe various physical and chemical properties, such as electrical conductivity and

catalytic properties.

First-principles calculations: method of solving the kinetic energy of electrons in a

substance by numerical calculations in accordance with quantum theory. In many cases,

an approximate solution is obtained by expressing the electrons in terms of their density;

i.e., by using density functional theory.

Formation energy: difference in energy between the bulk energy of the alloy and the

bulk energy of each constituent element; i.e., the energy obtained by alloying

Intermetallic binary alloy: alloy structure in which the constituent elements in a binary

alloy are arranged at specific atomic positions

Kirkendall effect: phenomenon in which hollows are formed in a substance because of

differences in the rate of atomic diffusion for each element in the substance. This cavity

formation indicates that atoms diffuse by using defects in the material.

Solid–solution alloy: alloy structure in which multiple elements are randomly arranged

based on the crystal structure of a mono-metal

Wyckoff letter: nonequivalent atomic positions in the unit cell based on the space group.

In addition, atomic positions are often expressed by adding the multiplicity of equivalent

atomic positions. In the case of Z3-type Fe(Pd,Ind)3, the space group is P4/mmm and the

atomic positions are Fe1a (0, 0, 0), Fe1c (0.5, 0.5, 0), Pd4i (0.5, 0, 0.23), Pd1b (0, 0, 0.5),

and In1d (0.5, 0.5, 0.5).

Highlights

An investigation of unprecedented crystal structures enables development of new

functions and enhancement of well-known properties.

Although an infinite number of crystal structures are geometrically possible, the crystal

structures of metal nanoparticles depend on thermodynamics.

Mono-metal nanoparticles with ordered stacking faults and ordered point defects, as well

as unprecedented ordered alloy nanoparticles, are generated by stabilization.

Stabilization is by (1) transformation from unfavorable to more-favorable structures

during growth of the nanoparticles and epitaxial growth of other metals on ordered

stacking faults structures, (2) suppression of the atomic diffusion rate, and (3) substitution

of third elements based on the inter-element miscibility.

Box 1. Formation of metastable alloy NMs with well-known crystal structures

Metastable alloy NMs with well-known crystal structures stabilized by nano-size effect

have been synthesized by kinetic chemical synthesis methods. For example, solidsolution alloys between immiscible elements have been obtained by a simultaneous

reduction of multiple metal precursors with different redox potentials [1, 2, 9-15].

Moreover, control over the crystal structure can be also done by fine-tuning of the

reduction rate in the simultaneous reduction procedure [1]. Interestingly, the kinetically

formed metastable alloy NMs can potentially transform into different metastable phases

by an appropriate external stimulus. For example, Pd–Ru alloy composed of immiscible

elements transformed from A1 to A3 structures by introducing hydrogen atoms [2].

Therefore, the modification of nucleation process is important for the alloying of

immiscible elements and the formation of metastable crystal structures.

Box 2. Phase stability of Au nanoribbons with 4H structure

4H-Au nanoribbons, which are used as templates for forming 4H structures of various

mono-metals and solid solution alloys, are stable under high temperature and high

pressure. According to in situ TEM observation under high temperature, 4H structure was

kept until < 800 °C [90]. As a result of the pressurization experiment at room temperature,

it was confirmed that the 4H structure was maintained up to 1.2 GPa and the 4H structure

was maintained as an fcc/4H heterostructure up to about 26 GPa [91]. Surprisingly, in situ

TEM under 1 mbar of CO gas observed the transformation of fcc (stable phase) to 4H

(metastable phase) structures of Au nanospheres on 4H-Au nanoribbons [92]. Firstprinciples calculations and experiments strongly support that this phase transition is

driven by surface energy gain that exceeds bulk energy loss. These results indicate that

4H-Au nanoribbon is an effective material as a template for the 4H phase formation of

other metals.

Box 3. Formation of intermetallic compound NMs

A large difference in redox potentials is a serious problem in synthesizing intermetallic

compound NMs, because the simultaneous reduction method tends to form a phasesegregated structure. Then, a step-by-step chemical synthesis method is effective for

alloying such an element pair. For example, after the growth of metal oxides (low redox

potential) on noble metal NMs (high redox potential) with monodisperse size and shape,

the reductive annealing for the nanoparticulate precursor powders is conducted at high

temperature (>500 °C), by which highly ordered intermetallic compound NMs are formed

[34, 93]. Recently, in order to avoid the inter-particle fusion happening at such a high

temperature, the synthesis of intermetallic compounds NMs by the introduction of a third

element [94] and alloying noble metal NMs with base metals in a solution that excludes

oxygen [51, 52] have been reported. In both methods, relatively high temperature around

300 °C in a solution system allows the atomic diffusion within particles and the formation

of intermetallic compounds. These approaches facilitate the control of particle size and

shape, and the investigation on the phase stability of intermetallic compounds including

or excluding nano-size effects, respectively.

Outstanding Questions

Various metastable phases have been discovered in the nanoscale regime. These phases

are metastable or kinetically stable in bulk. Can we regard them to be thermodynamically

stable, considering nano-size effects?

4H-Au nanoribbons are formed from 2H-Au nanowires. Is it possible to form 4H-Au

nanoplates from 2H-Au nanosheets? Because 4H-Au nanoplates exhibit different surfaces

compared with 4H-Au nanoribbons, can the different metastable phases be stabilized by

epitaxial growth of other mono-metals or solid–solution alloys on 4H-Au nanoplates?

To reveal the contribution of C atoms in hcp-type Rh nanoparticles with short-range

ordered point defects to the phase stability, is it possible to remove only the C atoms yet

maintain the crystal structure?

Inter-element miscibility of In, which is miscible with Pd but immiscible with Fe, restricts

substitution sites of In in L12 and Z3-FePd3 structures to sites where Fe and In are not

adjacent. Does such an inter-element miscibility restrict diffusion paths until forming Fe–

Pd–In alloy phases? Can the Z3-type Fe(Pd,Ind)3 structure be formed for nanoparticles

smaller than 10 nm by the nano-size effect?

...

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