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Advanced Analysis Methods for Control of Dry Mechanical Powder Processings Using Mechanical Energy

廣沢 文絵 大阪府立大学 DOI:info:doi/10.24729/00017357

2021.04.21

概要

What do you imagine when you hear the word “powder”? You may call sugar, salt, detergent, foundation, and even dirt and sand to mind. Powder has been widely used in products in our everyday life, e.g., cosmetics, medicines, and foods, etc. Additionally, powder has been used in many manufacturing processes of industrial products as well as raw materials and intermediates [1–5]. For example, titanium oxide fine particles, which are used in paints [6], inks [6], cosmetics [7], and photocatalysts [8, 9], have been obtained by grinding ilmenite ores to powder, followed by distillation, hydrolyzation and calcination before being ground again in the final process [10–12]. Calcium carbonate powders, which are used for e.g. coated papers, have been made of finely ground limestone [13, 14].

In addition, powder materials can be fabricated from various sources such as gas, liquid and solid forms. In fabrication processes from gases, physical vapor deposition [15] and chemical vapor deposition [16–18], in which particles are produced by cooling high- temperature steam including components of particles and by chemical reactions, respectively, can be used to fabricate functional materials. To make fine particles from liquids, liquid phase reactions, evaporation and crystallization can be employed [19–21]. Moreover, fine particles can be made from solid substances via mechanical processes [22, 23] such as grinding, mechanochemical reaction and mechanical alloying, which are induced by mechanical energy. Particularly, grinding (including comminution and pulverization) is one of the simple fabrication methods that has been used since the Stone Age [24]. Since ancient times, human beings have been increasing the value of resources by grinding them, which have hardly been used in their natural state. For example, shellfishes and hard nuts have been crushed for foods, and rocks have been ground to make pigments and raw materials for earthenware. In modern times, grinding can be used to improve extraction rates of useful components [25], to increase the surface area of materials for increasing their reactivity, and to adjust the size of particles for making them easier to handle [26]. More recently, not only grinding but also mechanochemical reactions have been employed in various fields such as fine chemical [27–30] and pharmaceutical [31, 32]. This is because of the developments of milling machines that can impart quite high mechanical energies to particles. In mechanochemical reactions, functional particles can be synthesized at low temperatures and in solvent-free environments [33, 34] because the significantly large mechanical energy can activate the reactants. For example, the mechanochemical reaction can synthesize a zinc ferrite at room temperature [35] from the solid-state reactants (i.e., mixtures of iron oxide and zinc oxide); in contrast, the conventional solid phase reaction requires calcination over 600°C [36]. Additionally, an olefin can be mechanochemically synthesized in solvent-free environments, although it is generally synthesized with the Knoevenagel condensation in a piperidine as an organic solvent [37]. Accordingly, mechanical processes are environment-friendly and cost-effective processes for producing functional particles with attractive properties. To fabricate these particles at low environmental impact, low cost and low energy consumption via mechanical processes, precise analyses of the processes are required.

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