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ガス絶縁機器のSF_6ガス封止用ゴムOリングの劣化予測ならびにガス絶縁機器の予測保全システムに関する研究

皆川 忠郎 大阪府立大学 DOI:info:doi/10.24729/00017359

2021.04.21

概要

電力システムは,1881年にニューヨークでトーマス・エジソンが電灯照明事業として商業的な発電と送電とを開始[1]して以降,照明用途から機械動力用途,交通用途などへのエネルギー供給において,社会の発展を支える重要な役割を果たしてきた.特に近年の情報通信技術(ICT)の急速な発展に伴って,電力システムは今日では教育,医療,福祉を含むあらゆる日常生活および産業活動において,不可欠な社会インフラとなり,高い供給安定性と信頼性が求められている.

 日本の電力システムでは,経済発展にともなって増加する電力需要に応える形で,発電設備,送変電・配電設備が導入されてきた.より大容量の電力を効率的に送電するため,例えば関西地域では,系統電圧は77kVから154kV,275kV,500kVへと順次格上げされ,現在の日本では最高電圧500kVの系統を背骨とする送電網が全国に隈なく張り巡らされている.これらの社会インフラとしての電力系統に対して,高度成長,それに続く安定成長の時代には,機能拡張や送電電力量の増加を伴った新規設備導入が行われるとともに,老朽化設備の更新に対しても,旺盛な投資が行われてきた.ただし低成長時代への移行に加えて,特に近年においては,アメリカと同じく日本も電力市場の自由化が推進されたことにより,徹底したコスト低減が強く求められることとなっている.

 一方で,1980年代の米国において不十分な維持修繕が原因となって,老朽化する社会インフラの急増が深刻化した事例[2]を示すまでもなく,コスト低減を図りつつも,不可欠となった社会インフラとしての安定した電力供給は,公益性の観点から社会活動のために確実に維持されなければならないとされている.そのため,電力産業分野においては,設備の新規導入または更新への投資,および保全の有り方,すなわちアセットマネジメント(資産管理)は,最重要課題の一つとなっており,世界的にも非常に関心が高まっている.

 アセットマネジメントの重要性は,電力分野以外に上下水道,道路,鉄道等の社会インフラにおいても高まっており,2014年には国際標準化機関ISO(International Organization for Standardization)において,アセットマネジメントに関する国際規格ISO55000[3]が策定された.その中では,コスト,リスク,パフォーマンスの最適なバランスを達成することにより,アセット=社会資産からより大きな価値を生み出すための仕組みや,組織として必要とされる取り組みが示された.

 また,電力分野における取り組みとしては,世界の電力関係技術者が集うCIGRE(国際大電力システム会議)において,電力系統全体として,または発電機,変圧器,遮断器等の固有の電力設備を対象として,アセットマネジメントに関連する多くの調査・研究が行われ,状態診断および監視[4]-[22],寿命問題[23]-[34],リスク管理とアセットマネジメントの意思決定[35]-[44],電力系統管理[45]-[48],保守計画[49]-[54],アセットデータと情報[55]-[57]等について調査・研究の結果が報告されている.

 また電力システムに適用されている様々な機器の中で,電力の輸送,切り替えを担う重要な機器としてガス絶縁開閉装置があるが,この保全については,日本においても,電力事業に関わる産学関係者が参画する一般財団法人電気協同研究会により,今日まで数度にわたって議論が行われており,それぞれの時代における技術の動向,社会的要請に対応した課題が抽出され,その対応策が提言されてきた[58]-[60].

 CIGREの調査委員会による2004年から2007年にかけた調査においては,日本で製造,導入されているガス絶縁開閉装置は,非常に低い故障率,高い信頼性を有することが報告された[61].その一方で,電気協同研究会による2010年の調査によると,日本の電力会社が保有するガス絶縁開閉装置19,214台の内,設計想定寿命とされる経年30年を超過する機器は1,819台と約9.5%であり,もし設備更新が進まずに10年間経年が推移したと仮定すると,2020年度には全体の42%が30年を超えることとなるとの予想が示されている[60].従ってそれらのガス絶縁開閉装置の経年劣化を把握し,適切な保全・更新により,引き続き信頼性を維持することが求められている.本論文では,変電所など現場に出された機器を経年機器とよび,また設計想定寿命30年を間近に迎えたまたは超過した機器を高経年機器と呼ぶ.

 とりわけガス遮断器やガス絶縁開閉装置等のガス絶縁機器に使用されているガスシール材は,絶縁媒体である六フッ化硫黄(SF6)ガスの封止に用いられ,電力の安定供給に欠かせないガス絶縁機器の絶縁性能に関する寿命問題に大きく関わっている.

 本研究では,ガス絶縁機器におけるガスシール性能を担う有機ゴム封止材の劣化特性を明らかにし,それらの機器の保全の方法を確立することを目的とした.ガス遮断器やガス絶縁開閉装置のガスシール性能の低下は,機器としての最終寿命を決定する主要因子の一つとなると考えられており,従って合理的かつ体系的な保全方法の適用が望まれる.しかしながらガス絶縁機器のガスシール性能の低下(劣化)に関する予測については,未だ体系的な方法が確立しているとは言えず,継続的な調査・研究を通じて,合理的保全方法の模索が続いている状況である.そこで次にガス絶縁機器のガスシール機能の保守に関する課題と,その解決に向けたアプローチを述べる.

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参考文献

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第2章

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[4] Taniguchi, T., J. Yokoyama, T. Minagawa, E. Tsuchie and H. Kobayashi; “Investigation of O-ring deterioration on highly aged GCB. (Part 3),” Proc. of IEEJ Annual Meeting 2003, 360-361 (2003)

[5] Ohta, H., T. Kumai, T. Hatano, A. Nohara, M. Shimokawa and Y. Kuwabara; “Investigation of O-ring deterioration on highly aged GIS,” Proc. of 2002 National Convention Record IEE Japan, 297-298 (2002)

[6] Japanese Industrial Standards Committee; Rubber, vulcanized or thermoplastic - Determination of compression set at ambient, elevated or low temperatures, JIS K 6262 (2013)

[7] Japanese Industrial Standards Committee; Rubber, vulcanized or thermoplastic-Determination of hardness- Part 3: Durometer method, K 6253-3 (2012)

[8] Sato, M., N. Keigami and K. Ueba; “Long-term compression-set characteristics of synthetic rubbers” (in Japanese), Mitsubishi Cable Industries R&D Review, 58, 62-68 (1974)

[9] Yokoyama, K.; M. Okazaki, and T. Komito, “Analysis of the seal mechanism using the measurement of contact pressure change and the influence of heat degradation on the sealing of fixed O-ring,” HONDA R&D Technical Review, 8, 145-151 (1996)

[10] Nitarai, A. and T. Sawa; Sealing Technology - The solution of leakage trouble -, Techno-System, 18-21 (2010)

[11] Satou, T., T. Takai, I. Itakura and T. Idemaru; “Evaluation of endurance of Oring for gas insulated transformer (Report 2),” Proc. of 11th Annual Conference of Power & Energy Society of IEE Japan, 404 176-177 (2000)

[12] Akiba, M. and M. Hayashi; Degradation and life prediction of rubber elastomer (in Japanese), Polymer Digest, 19 (2000)

[13] Fukahori, Y.; The dynamics of polymers (in Japanese), Gihodo Press, 76-81 (2000)

[14] Hayakawa, K.; Lifetime of polymer material and its life prediction (in Japanese), IPC, 261-264 (1989)

[15] Yonezawa, H., T. Takai, I. Itakura and H. Nakazawa; “Evaluation of endurance of Oring for gas insulated transformer,” Proc. of 9th Annual Conference of Power & Energy Society of IEE Japan, 2(535), 576-577 (1998)

[16] Electric Technology Research Association; Handling guide of SF6 used for power equipment (in Japanese), Electric Technology Research, 54(3), 41-42 (1998)

[17] Gent, A. N.; “Relaxation processes in vulcanized rubber. II,” J. Appl. Polymer Sci., 6(22), 442- 448 (1962)

[18] Wood, L. A.; “Representation of long-time creep in a pure-gum rubber vulcanizate,” Rubber Chem. Tech., 54, 331-346 (1980)

[19] Isshiki, S.; “Ageing resistance characteristic” (in Japanese), Journal of The Society of Rubber Industry, 38(10), 884-897 (1965)

[20] Hashimoto, K.; Chemical reaction engineering (in Japanese), Baifukan, 253-260 (1993)

[21] Nishida, T.; “Environmentally degradation and life prediction of metallic sealing” (in Japanese), Valqua review, 44(6), 6-14 (2000)

[22] Inst. of Electrical Engineers of Japan; Guideline for operation of oil immersed transformer Part 1, Technical Report, 99 (1971)

[23] Japanese Electrotechnical Committee; Transformer, JEC-2200 (1995)

第3章

[1] Sone T.; "Gereral Purpose Rubbers,” Nippon Gomu Kyoukaishi, 80(6), 208-212 (2007).

[2] Matsuda, A., M. Inamine, T. Teramoto, Y. Mizutani, H. Goshima and H. Shinkai; “Proposal of prediction methods for compression set of EP-rubber O-rings for gas insulated switchgear,” IEE Japan Trans. on Fundamentals and Materials, 132(8), 623-629 (2012)

[3] Plaček, V., T.Kohout, V.Hnát and B.Bartoníček; “Assessment of the EPDM seal lifetime in nuclear power plants,” Polymer Testing, 28(2), 209-214 (2009)

[4] Japanese Industrial Standards Committee; Rubber, vulcanized or thermoplastic - Determination of compression set at ambient, elevated or low temperatures, JIS K 6262 (2013)

[5] Japanese Industrial Standards Committee; Rubber, vulcanized or thermoplastic-Determination of hardness- Part 3: Durometer method, K 6253-3 (2012)

[6] Fukahori, Y.; Lifetime prediction of polymers (in Japanese), Gihodo Press, 46-51 (2013)

[7] Ronan, S., T. Alshuth, S. Jetran1s, and N. Murphy; "Long-term stress relaxation prediction for elasto1ners using the time-te1nperature superposition method," Materials &Design, 28, 1513- 1523 (2007)

[8] Fukahori, Y.; The Dynamics of Polymers, Gihodo Press, 76-81 (2000)

第4章

[1] Ikeda, Y., A. Kato, S. Kojiya, S. Takahashi and Y. Nakajima; Rubber Science (in Japanese), Asakura Publishing, 43-48 (2016)

[2] Sone, T.; "Gereral Purpose Rubbers," Nippon Gomu Kyoukaishi, 80, 208-212 (2007)

[3] Plaček, V., T.Kohout, V.Hnát and B.Bartoníček; “Assessment of the EPDM seal lifetime in nuclear power plants,” Polym. Test., 28, 209-214 (2009)

[4] Electric Technology Research Association; Advanced maintenance strategies for gas insulated switchgear, Electric Technology Research, 70(2) (2014)

[5] Matsuda, A., M. Inamine, T. Teramoto, Y. Mizutani, H. Goshima and H. Shinkai; “Proposal of prediction methods for compression set of EP-rubber O-Rings for gas insulated switchgear,” IEE Japan Trans. on Fundam. Mater., 132, 623-629 (2012)

[6] Yonezawa, H., D. Takayama, Y. Yamakawa, T. Minagawa, T. Mochizuki and E. Tsuchie; “Study of degradation factors of O-rings on aged GIS,” Proceedings of Annual Conference of Power & Energy Society IEEJ, 388 (2004)

[7] Minagawa, T., E. Nagao, E. Tsuchie, H. Yonezawa, D. Takayama and Y. Yamakawa; “Degradation characteristics of O-rings on highly aged GIS,” IEE Japan Trans. PE, 125, 323- 330 (2005)

[8] Fukahori, Y.; Lifetime prediction of polymers (in Japanese), Gihodo Press, 99-100 (2013)

[9] Fukahori, Y.; The dynamics of polymers (in Japanese), Gihodo Press, 52-59 (2000)

[10] Japanese Industrial Standards Committee; Rubber, vulcanized or thermoplastic-Determination of hardness- Part 3: Durometer method, K 6253-3 (2012)

[11] Ronan, S., T. Alshuth, S. Jetran1s, and N. Murphy; "Long-term stress relaxation prediction for elastomers using the time-te1nperature superposition method," Mater.Des., 28, 1513-1523 (2007)

第5章

[1] Electric Technology Research Association; Handling guide of SF6 used for power equipment, 54(3), 35-39 (1998)

[2] Electric Technology Research Association; Advanced maintenance strategies for gas insulated switchgear, 70(2), 22-41 (2014)

[3] Ficheux, A., D. Depres, E. Laruelle, Y. Kieffel, P. Prieur; “Limiting SF6 gas emissions by optimization of design and testing of gaskets in high voltage gas-insulated substations”, Proc. of CIGRE Session 2012, C3-209 (2012)

[4] CIGRE; Guide for the preparation of customised “Practical SF6 handling instructions”, Technical Brochure, 276 (2005)

[5] International Electrotechnical Commission; High-voltage switchgear and controlgear - Part 203: Gas-insulated metal-enclosed switchgear for rated voltages above 52 kV, IEC 62271-203 (2011)

[6] Ito, Y., K. Takahashi, T. Otsuka, M. Kawada, K. Sato, S. Fukushima and K. Sasamori; “Investigations on deterioration of aged 275kV GIS and GCB”, Proc. of Technical Meeting on Power Engineering and Power Systems Engineering of IEEJ, ED-13(109), 7-12(2013)

[7] Endo, F., H. Hama, S. Matsumoto and S. Hironaka; “Innovation of GIS insulation monitoring techniques and application to remote monitoring system,” Proc. of CIGRE Session 2002, 15-103 (2002)

[8] Honda, Y.; “Development of hybrid sensor for detecting multi phenomena in GIS,” Proc. of National Convention Record IEE of Japan, 431 (2000)

[9] Nishda, T. and M. Kamei; “Sensors for condition based maintenance in GIS/GCB,” IEE Japan Trans. PE, 121(9), 1193-1198 (2001)

[10] CIGRE; Residual Life Concepts Applied to HV GIS, Technical Brochure, 499 (2012)

[11] Kobayashi, T., K. Kawakita, T. Sato, T. Toyota, K. Sasamori and M. Ono; “SF6 Gas Seal Technology and Experience for GIS in Japan,” Proc. of CIGRE SC B3 Technical Colloquium, 202 (2007)

[12] Imoto, T.; "Kouatu ka de no Kagakukougaku," Kagakukougaku, 30(4), 286-290 (1966)

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